Pharmaceutical

Industry Solutions

Pharmaceutical

Industry Overview

Pharmaceutical facility construction is a discipline of precision. Pulux delivers cGMP, USFDA, and WHO-approved compliant infrastructure, ensuring a controlled environment where air quality, surface hygiene, and workflow separation are absolute priorities.

Challenges

Contamination Control

Preventing cross-contamination between products and ingress of external pollutants via pressure differentials and airlocks.

Cleanability

Surfaces must be impervious, non-shedding, and able to withstand rigorous chemical sanitization protocols daily.

Utility Integration

Complex piping for purified water (WFI), steam, compressed air, and nitrogen must be routed without disrupting the clean room envelop.

Clean Room Architecture

Wall & Ceiling Systems

  • Modular Partitions: G.I. Powder coated or High-Pressure Laminate (HPL) panels that are flush-mounted to avoid ledges.
  • Walkable Ceilings: Robust ceiling grids allowing maintenance staff to service HVAC ducts and lights from above without entering the clean area.
  • View Panels: Double-glazed flush windows with silica gel desiccants to prevent internal fogging.

Surface Finishes

  • Flooring: Self-leveling Epoxy (2mm-4mm) or PU Concrete floors. Static-dissipative (ESD) flooring for solvent-handling areas to prevent sparks.
  • Coving: Pre-formed radii at all wall-to-floor, wall-to-wall, and wall-to-ceiling junctions to eliminate dust traps.
  • Doors: Interlocked door systems to maintain air pressure cascades (e.g., PAL, MAL).

ISO Clean Room Classifications Supported

ISO Class Equivalent Fed Std 209E Typical Application Air Changes (ACPH)
ISO 5 Class 100 Aseptic Filling / Sterile Core 240-600
ISO 7 Class 10,000 Formulation / Microbiology Labs 30-60
ISO 8 Class 100,000 Secondary Packaging / CNC Areas 10-25
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