Manufacturing

Industry Overview

Pulux Infrastructure delivers turnkey industrial construction solutions engineered for high performance, operational resilience, and long-term durability. We understand that modern manufacturing demands more than just a shelter; it requires a precisely calibrated environment that integrates workflow, heavy machinery, and human safety into a cohesive system.

Critical Challenges in Manufacturing Infrastructure

Dynamic & Static Loads

Industrial floors usually fail not from weight, but from repetitive movement. Forklifts, AGVs, and vibrating machinery create fatigue stresses that standard concrete cannot withstand, leading to cracks and dusting.

Workflow & Flexibility

Traditional column-heavy designs restrict production line layouts. As manufacturing processes evolve, the building must offer the flexibility to reconfigure machinery without structural impediments.

Environmental Stress

Heat, chemical spills, and abrasive dust are common. The building envelope and internal surfaces must be resistant to corrosion and wear to minimize maintenance downtime.

Safety & Compliance

Adhering to the National Building Code (NBC) 2016 and Factory Act regulations regarding fire safety, ventilation, and emergency egress is non-negotiable.

Our Engineered Solutions

High-Performance Flooring

We specialize in Steel Fiber Reinforced Concrete (SFRC) floors that eliminate the need for rebar mesh, providing superior crack control and impact resistance.

• Dry Shake Hardeners: Application of metallic or mineral hardeners to increase surface abrasion resistance by 300%.
• Jointless & Saw-Cut Designs: Reducing joint count to minimize forklift wheel damage and maintenance costs.
• Epoxy & PU Coatings: For areas requiring dust-free environments or chemical resistance.

PEB Superstructures

Our Pre-Engineered Buildings (PEB) utilize high-grade steel (345 MPa yield strength) to create clear spans of up to 80 meters, unobstructed by intermediate columns.

• Optimized Design: Tapered columns and rafters reduce steel weight while maximizing strength.
• Crane Systems: Integrated brackets and runway beams for EOT cranes (5T to 50T capacity).
• Roofing Systems: Standing seam roofs with leak-proof assurance and integrated skylights for daylight harvesting.

Technical Specifications

Parameter	Standard Specification	Premium Specification
Clear Height	6m - 9m	10m - 15m (High Bay)
Floor Load Capacity	3 Ton/m²	7-10 Ton/m² (Heavy Duty)
Floor Flatness	FM3 (General)	FM2 Special / DM1
Roof Insulation	50mm Glasswool	PUF Panels / Bubble Wrap
Ventilation	Turbo Vents (3-4 ACPH)	Forced Draft (10+ ACPH)

Project Spotlight: Auto-Component Fabrication Unit

Location: Pune Industrial Zone | Area: 120,000 Sq. Ft.

The client required a vibration-free floor for precision CNC machines. Pulux engineered a 200mm thick SFRC floor with isolated foundations for stamp presses. The project was delivered in 9 months with zero safety incidents.