Food Processing

Industry Overview

Food safety begins with the building. Pulux constructs food processing plants that are intuitively hygienic, easy to clean, and fully compliant with FSSAI, HACCP, and global export standards (BRC/ISO 22000).

Hygiene Zones

• Zone 1 (High Care Area): Open product handling. Positive air pressure, HEPA filtration, and strict gowning protocols.
• Zone 2 (Medium Care): Secondary packaging. Clean, washable surfaces with controlled access.
• Zone 3 (Basic Infrastructure): Warehousing & Dispatch. Pest-proof and dust-free environments.

Specialized Flooring & Drainage

In food plants, the floor is subjected to steam cleaning, hot oils, blood, organic acids, and aggressive impacts.

U-Crete / PU Concrete

Polyurethane concrete screeds (6mm-9mm) that withstand thermal shock (-40°C to +120°C) and are impervious to non-oxidizing acids.

Hygienic Drainage

Stainless Steel (SS304/316) slot drains and catch basins with rounded basket traps. Designed with 1:100 slope to prevent standing water.

Structural Hygiene Details

• No horizontal ledges (dust accumulation)
• Using closed box sections instead of I-beams where possible
• 45-degree slope on windowsills
• Shatter-proof lighting fixtures
• Food-grade silicone sealants
• Separate utility corridors for maintenance